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Canadian Laboratory Diagnostic Equipment Production – 135° Modular Cleanroom Solution

Lab diagnostic test kits modular clean room

 

  A laboratory diagnostic equipment manufacturer in Ontario, Canada, chose to partner with Airkey to improve product quality and maintain a stable production environment. Project: Sterile Pharmacy Modular Cleanroom
Project: 135°Angled Wall Modular Cleanroom
Size: 31+7.2㎡
Inner height:2.438m

Class: ISO 5 (Class 100)& ISO 6(Class 1,000) 
Industry: Lab diagnostic test kits
Location: Ontario, Canada

  In the production of laboratory diagnostic equipment, environmental cleanliness is directly linked to the accuracy of test results and product reliability. Whether it's laboratory diagnostic equipment, reagents, or disposable consumables, exposure to particulates, microorganisms, or cross-contamination during the production process can lead to performance degradation or even failure. Therefore, establishing high-standard cleanrooms is a core requirement in the industry's production processes.

 

Why do the laboratory diagnostic equipment industry need cleanrooms?
  In the production of laboratory diagnostic equipment, cleanrooms primarily serve the following purposes:
Reducing particulate contamination: Precision testing instruments and reagents are extremely sensitive to particulate matter, and cleanrooms effectively filter dust and fibers from the air.
Preventing microbial contamination: For in vitro diagnostic reagents, especially those in molecular diagnostics and immunoassays, microbial contamination can severely impact reagent activity and test accuracy.
  Avoiding cross-contamination: Different batches or types of products can easily interact in the same production environment, and cleanroom zoning effectively isolates them.
Improving product consistency and stability: A stable and controllable environment ensures consistent performance from batch to batch, thereby enhancing market competitiveness and brand reputation.



Characteristic:

1.135° angle partition wall design – maximize the use of limited space

  Due to the unique architectural layout of the client’s production workshop, Airkey adopted a design solution featuring partial partition walls connected at a 135° angle
achieving a perfect match with the existing building. This self-supporting structure is not only stable and airtight, but also improves space utilization without increasing construction difficulty.

135°Angled Wall Modular Cleanroom.

2.Class 100+Class 1000 clean environment - meeting the requirements of different production processes:

  Class 100 + Class 1000 cleanroom environments—meeting the requirements of different production processes.
Critical production processes for laboratory diagnostic equipment, reagents, and consumables require a higher cleanroom level (Class 100, ISO 5) to prevent airborne particles and microorganisms from affecting sensitive components. Other processes can be completed in Class 1000 (ISO 6) cleanrooms. This compartmentalized design effectively prevents cross-contamination and improves product quality.

ISO 5 and 6 Cleanroom

 

3.Hybrid Wall Design:

   The modular cleanroom combines transparent with opaque white acrylic walls. The opaque walls conceal pipelines and structural elements for aesthetics, while the transparent sections allow visual monitoring of internal operations, enhance natural lighting efficiency.

Transparent Acrylic Wall Modular Cleanroom

4.Preserved and Pre-installed:

  Wall panels are pre-cut for direct device installation to minimize on-site work. Pre-installed USA-standard power outlets enable plug-and-play functionality.

 

5.Excellent performance, up to standard:

  All equipment will be prefabricated and labeled before shipment. After installation, modular cleanroom will pass tests including cleanliness, lux, and air velocity.

 

  Through scientific space layout, high-standard air cleanliness control, and convenient installation design, Airkey helped this Canadian customer establish a functional, aesthetically pleasing, and durable clean production environment within a limited space, providing a solid guarantee for the high-quality production of its laboratory diagnostic equipment.
 

 

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