Project: Yellow-tinted Glass Modular Cleanroom
Area: 40㎡
Inner height:2.4m
Class: ISO 6(Class 1,000);
Industry: Electronics
Location:Portugal
Characteristic:
Complete clean equipment configuration
In order to ensure the cleanliness of the clean room, air showers and pass box are specially equipped. The air shower is used to blow away dust particles attached to the body when personnel enter and exit the clean room, and the pass box is used for material transmission to prevent external pollutants from entering the clean room. In addition, in response to customer needs, 10 European standard sockets and 10 network interfaces are equipped in the clean room to meet the power supply and network use requirements of the equipment, providing convenient conditions for equipment operation.
Humanized bulk material entrance and exit design
An over 2m wide automatic sliding door at entrance, and an over 1m wide automatic sliding door at yellow light cleanroom , and adopt the foot-sensing automatic door opening. This design greatly facilitates the entry and exit of large quantities of materials, improves the efficiency of material transportation.
Excellent free-standing structure design
The clean room uses rock wool sandwich panel with smooth surface without joints, meets GMP standards, and has good dustproof, moisture-proof and fireproof properties. The double-layer tempered glass wall not only enhances the visibility of the room, making it easier for operators to observe the indoor situation, but also the non-standard customized design fully meets the personalized needs of customers.
Rigorous construction process​
Factory prefabrication stage: In the factory, the rock wool sandwich panel is precisely cut and processed in strict accordance with the design drawings. The dimensional accuracy of each panel is controlled within a very small error range to ensure the tightness of on-site assembly. At the same time, the yellow tinted light glass is customized and special optical filter materials are incorporated into the glass manufacturing process to enable it to block ultraviolet rays and blue light. Automatic sliding doors and other equipment are also preliminarily assembled and debugged in the factory to ensure their stable performance.
Transportation and site preparation: The prefabricated modules and equipment were properly packaged and transported to the Portuguese project site using professional transportation tools. Before arriving at the site, the construction team leveled and cleaned the site and built a temporary construction shed to ensure that the construction environment was not disturbed too much by the outside world. At the same time, the water and electricity lines on site were planned and initially laid to prepare for subsequent installation work.
On-site assembly: Starting from the construction of the basic frame, the construction workers install and fix the rock wool sandwich panel one by one according to the pre-established assembly sequence, and use high-strength connectors to ensure the stability of the wall structure. When installing double-layer tempered glass walls, pay special attention to the sealing of the glass and use high-quality sealants to prevent dust and moisture from entering. When installing automatic sliding doors, carefully debug the sensing device and track to ensure that the door opens and closes smoothly and the sensing is sensitive. After completing the installation of the main structure, install the air shower room and pass box to ensure that they are seamlessly connected with the surrounding walls and have good sealing. Finally, lay the electrical lines, accurately install 10 European standard sockets and 10 network interfaces, and connect and debug them to ensure stable power and network supply.