Cleanroom Components
Cleanroom Components

Door & WindowDoor & Window Cleanroom PanelsCleanroom Panels Aluminum ProfilesAluminum Profiles Cleanroom FloorCleanroom Floor

AC&CTRL
AC&CTRL

ChillerChiller AHUAHU Intelligent Control SystemIntelligent Control System

Air Shower & Pass Box
Air Shower & Pass Box

Air ShowerAir Shower Cargo Air ShowerCargo Air Shower Static Pass BoxStatic Pass Box Air Shower Pass BoxAir Shower Pass Box

Cleanroom Furniture
Cleanroom Furniture

LockerLocker Cleanroom Shoe RacksCleanroom Shoe Racks Gown Rack Gown Rack Storage CabinetStorage Cabinet Gowning BenchGowning Bench WorktableWorktable Lab ChairLab Chair TrolleyTrolley SinkSink Sink TableSink Table

Laminar Flow Cabinet
Laminar Flow Cabinet

Laminar Air Flow - Laminar WardrobeLaminar Air Flow - Laminar Wardrobe Laminar Air Flow - Laminar StorageLaminar Air Flow - Laminar Storage

Ductless Fume Hood
Ductless Fume Hood

Ductless Fume HoodDuctless Fume Hood Filtration Medicine Cabinet HoodFiltration Medicine Cabinet Hood

Laminar Flow Bench
Laminar Flow Bench

Horizontal Laminar Flow BenchHorizontal Laminar Flow Bench Vertical Laminar Flow BenchVertical Laminar Flow Bench

ISO5 Isolator
ISO5 Isolator

Glove boxGlove box ISO5 IsolatorISO5 Isolator

Cleanroom Panel Customization Solutions and Construction Steps

Related Information

Cleanroom panel customization solution:

  Cleanrooms creates a production environment that requires high air cleanliness, so the selection and customization of panels are crucial. The following is the common cleanroom wall panel customization solution.

1.Material selection
  The wall of cleanroom is important for ensuring the function of the cleanroom. So choosing the right material is crucial. Cleanrooms usually use metal materials or composite materials, which usually have the following main characteristics:
(4)Good corrosion resistance, high strength, sound insulation, heat insulation, moisture resistance and other characteristics,
(5)The surface should be easy to clean and disinfect, and will not accumulate dust, bacteria and other harmful substances;
(6)Meet cleanroom grade and environmental requirements.

 

cleanroom panel manufacturer

 

2.Selection of plate surface treatment method
  The utilization environment of clean workshops is generally a place with high requirements on relative temperature and humidity and is susceptible to corrosion by chemicals, so the surface treatment of the panel is very important. Common panel surface treatment methods include the following:
(5)Stainless steel panel: Stainless steel plates have excellent corrosion resistance, high strength, and are easy to clean. They are widely used in cleanrooms with high cleanliness levels, but they are relatively expensive.
(6)PVC panel: PVC panel is non-toxic, odorless, non-flammable, has good chemical resistance, corrosion resistance, water resistance, etc. It is more affordable and suitable for cleanrooms with low cleanliness levels.
(7)Galvanized plate: Galvanized sheet is more affordable, but easy to rust, easy to get damp, with relatively short service life, suitable for general cleanliness level of cleanrooms.
(8)Spraying plate: Spray-coated panels are mostly made of aluminum or steel plates as the base material, with polyester paint or fluorocarbon paint sprayed on the surface. They have good corrosion resistance, weather resistance and surface hardness, and are suitable for cleanrooms with low and medium cleanliness levels.
3.Installation and maintenance of panels
(3)When installing cleanroom panels, attention should be paid to the sealing and flatness between the panels to avoid cracks and unevenness.
(4)The maintenance of the panel mainly includes regular cleaning and anti-corrosion treatment, using special cleaning agents and tools, avoiding the use of corrosive solvents and sharp tools. Regularly check the condition of the layer, and repair and update it in time.


  In summary, the selection of wall materials should be based on the cleanroom grade, purpose and environmental requirements. Choosing the right wall material can ensure the function and service life of the cleanroom. At the same time, the installation and maintenance process should also be strictly followed in accordance with relevant regulations to ensure the effect and stability of the cleanroom.

 

PVC panel&Rockwool cleanroom wall panels

 

Stainless steel panel&Aluminum cleanroom wall panels


 

Cleanroom wall panel construction:
  For the construction of cleanroom wall panels, detailed construction plans and safety measures should be prepared in advance to ensure the quality and safety of the construction.

1.Preparation before construction:
(1)In the cleanroom design stage, the purpose of the cleanroom, process flow, equipment layout, etc. have been clarified, and the corresponding floor plan, section, elevation and related construction drawings have been determined. At the same time, it is necessary to determine the technical parameters and performance indicators of the cleanroom according to relevant national standards and specifications to provide a basis for subsequent construction and acceptance.
(2)Check the on-site environmental conditions to ensure that the construction environment meets the requirements, with no debris, no stagnant water, and good ventilation, etc.
(3)Check whether the required materials, tools and equipment are available, ensure that the tools meet the standard requirements, and check whether the materials meet the quality requirements before construction can begin.

2.Specific construction steps:
(1)Base surface treatment: 
A.Clean the foundation surface and remove garbage and debris from the construction foundation surface;
B.If the foundation surface is uneven, cracked, or has gaps, it needs to be leveled or filled to ensure that the construction conditions are met.
(2)Positioning and laying out: 
A.According to the design drawings, accurately lay out the lines to ensure the accuracy of installation;
B.If there are pre-buried pipelines, etc., you should consider it in advance and avoid it in advance.
(3)Install the keel: Install the keel frame according to the layout position to ensure the stability of the structure.
(4)Installing cleanroom wall panels: Assemble and fix the purification panel with the keel or aluminum profile, and leave appropriate gaps between the panels to facilitate air circulation and thermal expansion and contraction.
(5)Corner treatment: Use special decorative parts, such as aluminum alloy profiles, to modify the corners of the wall to ensure the flatness and aesthetics of the wall.
(6)Sealing treatment: Seal the panel seams with neutral sealant to ensure airtightness and aesthetics.
(7)Cleaning inspection: After installation is complete, conduct a thorough cleaning and check the installation quality to ensure there is no contamination.

3.Construction precautions
(1)During the construction process, construction workers should wear clean work clothes and shoe covers to avoid contamination.
(2)Keep the construction site clean, and clean and disinfect the site regularly, and ensure that the construction environment conditions meet the requirements and construction safety is guaranteed.
(3)After completion of construction, tightness test should be carried out to ensure there is no leakage.

4.Maintenance after completion of construction
(1)After the construction is completed, use appropriate cleaning agents and tools to clean and maintain the wall as a whole to ensure that the surface of the wall is smooth.
(2)Carry out timely repairs on partial damage or breakage of the wall to ensure the integrity and aesthetics of the wall panels.

  The construction of cleanroom wall panels is a meticulous process, which requires construction workers to have rich construction experience and professional knowledge. During the construction process, it is necessary to strictly follow the design requirements and construction drawings to ensure the quality and construction effect of the wall panels. At the same time, construction workers must do a good job in safety awareness education, strictly abide by safety construction specifications, and ensure safety during the construction process.

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