Recent Projects
Tanzania Biological Reagent Packaging Modular Cleanroom Project for Biotechnology Manufacturing
2026-07-01
As regenerative medicine continues to reshape the future of orthopedic treatment, maintaining a sterile manufacturing and processing environment has become essential. Airkey recently completed an ISO 5 modular cleanroom project for a stem cell therapy laboratory in Grand Cayman, providing a fully prefabricated cleanroom solution that supports stem cell processing, storage, and clinical applications.
The project demonstrates how modular cleanroom technology can meet the demanding cleanliness standards required for advanced cell therapy while significantly reducing installation time and minimizing disruption to laboratory operations.
Project Name: Cayman Stem Cell Therapy Laboratory
Location: Grand Cayman, United Kingdom
Industry: Orthopedic Stem Cell Therapy & Cell Storage
Cleanroom Classification: ISO Class 5 (Class 100)
Area: 18㎡
Internal Height: 2.28 m
Cleanroom Series: Airkey Light Series (FAG-I5N-A18-F)
Designed specifically for regenerative medicine applications, this cleanroom provides a controlled environment for tissue processing, stem cell isolation, expansion, storage, and final product preparation.
Located on Grand Cayman's famous Seven Mile Beach, the client specializes in advanced orthopedic stem cell therapy and long-term stem cell preservation.
Their treatments are designed to repair cartilage, tendons, ligaments, muscles, and bone tissue, providing patients with alternatives to invasive surgery while reducing dependence on pain medication and steroid injections.
Because stem cell products are directly administered into patients, maintaining a contamination-free production environment is critical throughout every processing stage.
Stem cell therapy involves multiple aseptic processing procedures, from tissue collection to cell expansion and final formulation. Even minimal microbial contamination can compromise cell viability and create significant clinical risks.
An ISO 5 cleanroom provides unidirectional airflow and high-efficiency particulate filtration to minimize airborne particles and microorganisms during critical operations.
For orthopedic stem cell applications, maintaining an ISO 5 environment helps protect every production step, including:
These controlled conditions significantly reduce contamination risk while ensuring product quality and patient safety.
For this project, Airkey designed and manufactured a complete modular cleanroom system based on the customer's laboratory layout and transportation constraints.
The project adopted Airkey's Light Series modular cleanroom, combining lightweight aluminum framing with anti-static transparent acrylic wall panels. The transparent enclosure improves operational visibility while maintaining excellent airtightness and cleanroom integrity.
Integrated air showers and pass-through chambers were installed to prevent personnel and material contamination before entering the clean area, ensuring stable pressure differentials and minimizing external particle intrusion.
Since the laboratory building had limited access passages, every structural frame and cleanroom panel was custom-manufactured according to precise dimensions. All components were prefabricated in Airkey's factory before shipment, allowing rapid on-site installation with minimal construction work.
Before delivery, the entire cleanroom underwent factory assembly and performance verification to ensure full compliance with ISO 14644 cleanroom standards before final acceptance by the customer.
ISO 5 (Class 100) Cleanroom Environment
Designed for critical stem cell processing applications requiring ultra-clean production conditions.
Lightweight Modular Construction
Anodized aluminum alloy frame combined with anti-static acrylic panels provides durability, visibility, and corrosion resistance.
Integrated Air Shower & Pass Box
Personnel and materials are effectively decontaminated before entering the clean area.
Custom Prefabricated Design
Factory-manufactured components were tailored to accommodate restricted site access and accelerate installation.
Factory Tested Before Delivery
Every cleanroom system was assembled and performance-tested before shipment to guarantee ISO 14644 compliance.
Airkey specializes in designing and manufacturing turnkey modular cleanroom solutions for stem cell laboratories, biotechnology research, pharmaceutical manufacturing, medical devices, and other high-standard controlled environments.
Whether you require an ISO 5 laboratory, GMP cleanroom, or fully customized modular cleanroom system, our engineering team can provide complete design, manufacturing, installation, and validation services worldwide.
