Project Overview
Airkey recently completed an ISO 6 modular cleanroom project for an electronic device manufacturer in Singapore. The cleanroom was designed to support the production and assembly of advanced access control systems, including facial recognition terminals and intelligent building management devices.
The project required a controlled environment to minimize particle contamination, maintain stable temperature and humidity conditions, and protect sensitive electronic components from electrostatic discharge. To meet these requirements, Airkey provided a 24㎡ modular cleanroom with a clean height of 2.7 meters and ISO Class 6 cleanliness performance.
Project Information
| Item | Details |
|---|---|
| Project Name | Electronic Devices Modular Cleanroom |
| Location | Singapore |
| Industry | Access Control System Manufacturing |
| Cleanliness Level | ISO 6 (Class 1,000) |
| Size | 24㎡ |
| Internal Height | 2.7m |
| Structure | Free-Standing Modular Cleanroom |
Why Electronic Device Manufacturing Requires a Cleanroom
Modern access control systems contain highly sensitive electronic components and precision optical modules. Dust particles, humidity fluctuations, and electrostatic discharge can affect product quality and long-term reliability.
During PCB assembly and soldering processes, airborne particles may cause soldering defects or short circuits. Optical recognition modules require a dust-free environment to maintain calibration accuracy, while coating and potting operations demand stable temperature and humidity conditions to ensure proper curing and product consistency.
An ISO 6 cleanroom helps manufacturers reduce contamination risks, improve production quality, and enhance product performance.
Airkey Solution
To meet the customer's production requirements, Airkey supplied a Light Series modular cleanroom featuring a fully prefabricated structure and rapid installation design.
The cleanroom utilizes a self-supporting aluminum alloy frame combined with transparent acrylic wall panels. This design provides excellent visibility throughout the production area while maintaining structural stability without additional suspension systems.
The modular construction allows all components to be pre-assembled and tested before shipment, significantly reducing installation time on site.
Key Project Features
Free-Standing Modular Structure
The cleanroom was manufactured and pre-assembled before delivery. The self-supporting aluminum frame eliminates the need for ceiling suspension and allows faster installation while ensuring long-term stability.
Transparent Acrylic Wall Panels
Clear acrylic panels provide excellent visibility and create a bright working environment. The lightweight structure also simplifies transportation and installation.
High-Efficiency Lighting System
Integrated ceiling lighting delivers illumination levels above 500 lux. Embedded lighting fixtures help prevent dust accumulation and simplify cleaning procedures.
Customized Power Supply Configuration
Customized electrical sockets were installed according to local Singapore standards, allowing production equipment to be connected directly without additional modifications.
Factory-Tested Performance
All cleanroom components underwent pre-fabrication, assembly verification, and performance testing before shipment to ensure compliance with project specifications.
Project Result
The completed modular cleanroom provides a stable and contamination-controlled environment for electronic access control device manufacturing. With ISO 6 cleanliness, high visibility, flexible configuration, and rapid installation capability, the project demonstrates Airkey's ability to deliver efficient cleanroom solutions for precision electronics applications worldwide.
